This article was published in Die Casting Industry LINKS, June 2014.
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For the vast majority of people who know anything about the process of sealing porosity in castings, known as vacuum impregnation, it typically conjures the image of a technology by which product is batch loaded into a series of large, multi-purpose tanks. Until recently (the past decade) this was not just a perception, but the reality. In general, the process was inefficient, bulky, and difficult to control, making it undesirable or impossible to introduce into a modern manufacturing environment. This created a distinct mindset among manufacturers that the process was capable of producing sporadic results, and was managed best by a small community of specialized impregnation service businesses. Few who rely on vacuum impregnation have ever wanted ownership of what was a bulky and cumbersome process.
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